Automotive

Optimising EBIT through Strategic Cost Reduction in Surface Engineering Solutions

Client Challenge

Our client, specialising in surface engineering solutions, robotics & automation, and high-performance springs, operates manufacturing facilities in Mumbai and China. They sought to enhance EBIT by focusing on direct cost optimisation across product lines and customer segments.

Our Approach

  1. Procurement Spend Analysis:
    • Analysed procurement spend across four business units to pinpoint areas with high cost impact and potential for improvement.
    • Segregated spend data to identify actionable opportunities.
  2. Internal Engagement:
    • Collaborated with internal teams to assess current cost reduction initiatives and their effectiveness.
    • Aligned existing initiatives with overarching cost optimisation goals.
  3. Kraljic Matrix Application:
    • Used the Kraljic matrix to categorise procurement spend into bottleneck, strategic, routine, and leverage categories.
    • Prioritised areas for cost reduction based on strategic importance and potential EBIT impact.
  4. Expert Interviews and Best Practices:
    • Conducted expert interviews and primary research to identify industry-leading procurement practices.
    • Formulated recommendations based on industry benchmarks and proven strategies.

Our Impact

  • Validation of Cost Reduction Initiatives:
    • Verified current initiatives to ensure alignment with organisational objectives and EBIT enhancement goals.
  • Insights Deck:
    • Developed an insights deck addressing key aspects of cost optimisation, highlighting opportunities, risks, and actionable steps.
    • Provided a roadmap for implementing cost reduction measures and driving EBIT improvement across business units and customer segments.